Robotics CS8C Manual de usuario Pagina 203
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CS8C © Stäubli 2009 – D28070504A
203 / 248
Chapter 8 - Maintenance
8.8. RSI
Note:
First CS8C controller generations were equipped with RSI(1) board which changed to RSI2 from
2007. "RSI" applies for both RSI(1) and RSI2 where RSI(1) or RSI2 applies specifically to a
dedicated board version.
8.8.1. DESCRIPTION
RSI board manages all hardware signals for safe operation of the robot.
RSI2 board front view:
Figure 8.42
J110
J113
J111
J109
A 7-segment display indicates status of
internal signals. Refer to page 209 for error
codes.
Power status is indicated with green lights:
D49: 24 V power supply
D50: 5V internal power supply
D52: 5V power supply from STARC2
board
D74: Valve 2 through F5 fuse
D73: Valve 1 through F6 fuse
Refer to pages 204 and 208 for trouble
shooting.
- CS8C Controller 1
- TABLE OF CONTENTS 3
- 1 INTRODUCTION 3
- 3 SAFETY 3
- 4 INSTALLATION 3
- 5 INTEGRATION 5
- 6 OPERATION 5
- 7PC UTILITIES 7
- 8 MAINTENANCE 7
- CONTROLLER 7
- CHAPTER 1 9
- INTRODUCTION 9
- 1.1. FOREWORD 11
- 13 / 248 13
- CHAPTER 2 15
- DESCRIPTION OF THE CONTROLLER 15
- 2.1. IDENTIFICATION 17
- 2.2.1. THE CONTROLLER 18
- 2.2.2. THE MCP 19
- 2.2.3. WMS FRONT PANEL 19
- CHAPTER 3 21
- Chapter 3 - Safety 23
- 3.4.1. CONNECTIONS 28
- 31 / 248 31
- CHAPTER 4 33
- INSTALLATION 33
- 4.1.1. POSITIVE SAFETY 35
- 4.1.2. POWER SOURCES 35
- 4.2. ON-SITE PREPARATION 36
- 4.2.1. ELECTRICAL NETWORK 36
- 4.2.2. PNEUMATIC NETWORK 37
- 4.2.3. WORK ENVIRONMENT 37
- 39 / 248 39
- 4.2.4.2. CS8C FOR RX160 ARM 39
- Figure 4.2 39
- Detail: A 39
- Scale: 1:1 39
- 4.2.5. AIR CIRCULATION 40
- 4.2.6. ACCESSIBILITY 40
- 4.3. UNPACKING AND HANDLING 41
- 4.3.2. HANDLING OF PACKING 41
- THE CONTROLLER 41
- 4.4. FIXING THE MCP 42
- 4.4.1. CHARACTERISTICS 42
- 43 / 248 43
- Holder measurements: 43
- Figure 4.5 43
- 4.5. FIXING THE WMS 44
- 90 * 50 45
- 4.6. CONNECTIONS 46
- 1 98 7 6 47
- 4.6.3. CONNECTING THE SIGNALS 49
- Chapter 4 - Installation 51
- CHAPTER 5 53
- INTEGRATION 53
- 57 / 248 57
- Emergency stop channels 57
- Figure 5.1 57
- Figure 5.2 58
- 59 / 248 59
- Figure 5.3 59
- Figure 5.4 60
- 5.1.2. CONNECTION WITH CELL 61
- 5.2. BASIC INPUTS/OUTPUTS 62
- 5.2.1. USER-IN INPUTS 62
- 5.2.3. ENCODER INPUT 66
- 2 32*360*4*e00Counts 68
- 5.2.4. SYSTEM INPUTS 69
- 5.3. RS ROBOTS 70
- LED1LED2LED3 74
- 1234567891011121314 75
- 77 / 248 77
- Figure 5.13 77
- Switches 77
- 81 / 248 81
- Figure 5.14 81
- 89 / 248 89
- Figure 5.18 89
- Figure 5.19 89
- 5.6. FIELD BUS 91
- 5.6.1. CHARACTERISTICS 91
- 5.6.2. CONFIGURATION 91
- 5.6.3. DIAGNOSIS 92
- 5.7.1. INSTALLATION 96
- 5.7.3. PLC PROGRAMMING IN SRS 98
- 5.8. ETHERNET LINK 101
- 5.8.1. CONFIGURATION 101
- 5.8.2. FTP PROTOCOL 101
- 5.8.3. MODBUS TCP PROTOCOL 101
- 5.8.4. ETHERNET SOCKETS (TCP) 103
- 5.9. SERIAL PORT 104
- 5.10. SOFTWARE CONFIGURATIONS 105
- , user marks) 107
- Chapter 5 - Integration 109
- 111 / 248 111
- CHAPTER 6 113
- OPERATION 113
- Chapter 6 - Operation 115
- 6.2. PRESENTATION OF THE MCP 116
- 6.2.1. GENERAL PRESENTATION 116
- 6.2.2. CONTROL KEYS 120
- 6.2.4. NAVIGATION KEYS 121
- (2) (3)(4)(5) (6) 123
- 6.3. ARM POWER-UP 125
- 6.4. EMERGENCY STOP 126
- This is done in the recovery 127
- 6.5.3. ADJUSTMENT PROCEDURE 128
- 6.6. WORKING MODES 129
- 6.6.1. MANUAL MODE 129
- 6.6.2. LOCAL MODE 129
- 6.6.3. REMOTE MODE 130
- 6.7. JOG INTERFACE 131
- 6.7.1. PRESENTATION 131
- 6.8. STARTING AN APPLICATION 138
- 6.9. STOPPING MOVEMENTS 140
- 6.10.4. METHODS FOR DIAGNOSIS 148
- 6.11. TEACHING FRAMES 150
- 6.12. TEACHING POINTS 151
- 6.14. CONTROLLER BACKUP 152
- 153 / 248 153
- CHAPTER 7 155
- PC UTILITIES 155
- 7.1.1. INSTALLATION 157
- 7.1.2. FUNCTIONALITIES 157
- 7.2. FTP ACCESS FROM A PC 158
- 7.2.1. FTP CLIENT 158
- 7.2.3. FUNCTIONS VIA FTP 158
- 7.3. FTP ACCESS TO A PC 159
- 7.3.1. INSTALLING CESAR FTP 160
- 161 / 248 161
- CHAPTER 8 163
- MAINTENANCE 163
- Chapter 8 - Maintenance 165
- 8.2. GLOSSARY 166
- 8.3. COMPONENT LOCATION 167
- 8.4. SAFETY 168
- 8.5. INPUT VOLTAGE 169
- 8.5.1. DESCRIPTION 169
- 8.5.2. ACCESS 170
- 8.5.3. TROUBLE SHOOTING 171
- Figure 8.9 174
- Figure 8.10 174
- 8.6.1. DESCRIPTION 176
- 8.6.2. ACCESS 177
- 8.6.3. TEST POINTS 177
- 8.6.4. TROUBLE SHOOTING 178
- 181 / 248 181
- Figure 8.17 181
- Figure 8.18 181
- Figure 8.19 181
- Figure 8.22 184
- 8.6.5. ALIM_OK SIGNAL 187
- 8.6.5.4. ADVANCED INFORMATION 188
- Figure 8.26 188
- 8.6.6. SECTEUR_OK SIGNAL 189
- 8.6.6.4. ADVANCED INFORMATION 190
- Figure 8.28 190
- 8.6.7. BRK_x SIGNALS 191
- Output from ARPS to 193
- Output from RSI to ARPS 193
- 8.7. RPS POWER SUPPLY 194
- 8.7.1. DESCRIPTION 194
- 8.7.2. ACCESS 194
- Figure 8.34 196
- 8.7.3. TROUBLE SHOOTING 199
- 8.8. RSI 203
- 8.8.1. DESCRIPTION 203
- 8.8.2. ACCESS 204
- 8.8.3. TROUBLE SHOOTING 204
- External 24V 207
- Internal 218
- External 24 VDC for E 218
- Stop lines 218
- 8.9. STARC BOARD 232
- 8.9.1. DESCRIPTION 232
- 8.9.2. ACCESS 232
- 8.9.3. TROUBLE SHOOTING 234
- 8.10. PREVENTIVE MAINTENANCE 242
- 8.10.1. VENTILATION 242
- 243 / 248 243
- APPENDIX 245
- APPENDIX 1 247
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